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Komatsu HD785-7 Wheel Station

Komatsu HD785-7 Wheel Station Assembly | Complete Planetary Wheel End Group

OEM-spec Komatsu HD785-7 wheel station assembly for 100-ton mining haul trucks. Features heavy-duty forged wheel hubs, double-reduction planetary final drives (19.68:1 total reduction ratio), precision axle spindles, and integrated AP-FOUR oil-cooled multi-disc brake assemblies for rapid turn-key overhauls.

Description

OEM-Quality Komatsu HD785-7 Wheel Station Assembly

Minimize bench overhaul downtime and ensure maximum rear rimpull across steep haul routes with a heavy-duty Komatsu HD785-7 Wheel Station Assembly. Precision-engineered for Komatsu’s 100-ton class (91.7-tonne nominal payload) off-highway rigid dump trucks, this complete modular wheel-end assembly integrates the wheel hub, axle spindle interface, double-reduction planetary gearing, heavy-duty tapered roller bearings, Duo-Cone mechanical seals, and force-cooled braking system into a single unit.

Installing complete factory-aligned wheel stations eliminates gear mesh mismatches, speeds up scheduled major components replacements, and provides exceptional durability under heavy payload acceleration and continuous downhill retarding.

Key Features & Benefits

  • Modular Complete Wheel End: Combines the structural wheel hub, planetary reduction gearing, heavy axle bearings, and oil-cooled brake group into one ready-to-install drop-in module.

  • Double-Reduction Planetary Final Drive: Features Komatsu’s planetary gear design (7.00:1 planetary ratio / 19.68:1 total final reduction ratio) to multiply transmission speed into immense wheel torque.

  • Integrated AP-FOUR Continuously Cooled Braking: Encloses Komatsu’s wet multi-disc brake system, supplying continuous oil cooling for fade-free service braking and automatic retarder control (ARAC) on steep downhill grades.

  • Duo-Cone Lifetime Mechanical Seals: Heavy metal-to-metal face seals lock gear oil inside while providing complete protection against fine pit silica dust, slurry, mud, and water.

  • Direct OEM Frame & Axle Fitment: Manufactured to exact Komatsu HD785-7 factory tolerances for direct installation on standard rear axle housing flanges and 27.00-R49 rim assemblies.

Verified Technical Specifications

Parameter Specification
Compatible Machine Model Komatsu HD785-7 Off-Highway Mining Truck
Component Group Complete Wheel Station / Planetary Wheel End Assembly
Nominal Truck Payload Class 91.7 tonnes / 101 tons
Planetary Final Drive Ratio 7.00 : 1
Differential Gear Ratio 2.81 : 1
Total Rear Drive Reduction Ratio 19.68 : 1 (Differential + Planetary Final Drive)
Wheel Hub Oil Capacity 26 L (6.9 gal) per hub
Standard Tire / Rim Fitment 27.00-R49
Application Rear Axle Wheel Ends (Propulsion & Retarding Group)